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Gwada Guda Hudu Mesin Shinawa Bayani da Process
Gwada – Nasa Alkaline – Gwada Acid – Nasa – Kunna: Ma'ana, Tsarin Manzoni, da Lokaci
Wani tsarin gina guda hudu ya nasa bayanan kwakwa, wadannan da ke kunya, da rashin kwakwa yayin amfani, yayin amfani da yawan lokaci. Tsarin ya ci gaba da kayan kimiyyar kwayoyin kimiyya—wani irin zai sauya sama don mai zuwa sai dai ya kama wasan ko sauya sabon bayanin.
Shari’adar Kayan Nasa Mai Saukan Kwakwa: Lokuta, Shigogar, da Zabuwar Abubu
Detergent na alkali suna buƙatar girman 2.5 mL/L a tsawon 71–77°C don hydrolyze fats na kari suka fito daga rubber seals. Hanyoyin acidic dole ne su yi amfani da pH 3.0–4.0 don dissolve calcium da magnesium deposits sosai. Uku nau’oi na detergent suna kuskuren wadannan abubuwa:
- Nau'ojin alkali mai yawa ke nuna protein da fat residues masu hankali
- Rashin nitric acid yana kula da hadarin milkstone a yankin da ke da ruwa mai sauƙi
- Sanitizers na base chlorine sune ba da reduction na bakin bacterial (99.9%) sosai
Canjin tsawon tafiya daidai game da ±5°C yana zinare saukin washin gwiwa ta 30–45%, saboda abubuwan da aka furta a Journal of Dairy Science . Tsarin titration kowace 500 cycle na cleaning yana iya tabbatar da saukin dosing, yayin da ma'anin ruwa yana nuna zaɓi na produce don kula da gasket swelling ko cracking.
Ƙurƙumin Iyakar Tsarin Da aka Yi Amfani da Shiryar Mesin Shinawa Rai
Tsarin Ƙasaɓawa da Tsarin Kudkudi: Kare wa Biofilm a Cikin Abubuwan Stainless Steel da Rubber
Kare wa biofilm suna buƙatar hanyoyin da aka tsara ga wadannan dabbobin. Ga kudkudi, rarraba duk wadannan abubuwa kamar linar, gasketu da valves ne na farko kafin ka sauya da hoton alkaline. Dalilin? Wadannan shirye-shiryen mai zurfi a cikin rubber na yaki suna tsada wurin daidai don biofilm su zama. Tsarin ƙasaɓawa kuma suna da irin masallacin. A lokacin Clean-in-Place, kama da flow ya kasance mai zurfi yana muhimci sosai. Har zuwa dole ne ya samu anguler 120 degrees Fahrenheit a wuriin bude don kare wa milk solids su dubba sannu. Wace ne abin da ke kirkire wadannan tsarin? Duk suna da wuraren da ba wanda baya so in fahimta. Welds da joints na stainless steel suna karkata proteinolin da ke kare bakin bakin bakin bad bacteria, kuma abubuwan rubber kuma za su kasance sukwaci yayin yawa, taƙawa da yawa wuraren da za a bisa masallaci.
A 2023 sanitation study found bucket systems showed 32% higher bacterial recurrence when components were not inverted for full drainage after drying—highlighting the importance of air-drying orientation. Thermal validation of alkaline wash temperature at critical points remains the most reliable predictor of long-term milkstone prevention across both designs.
Bulk Tank Sanitization: Frequency, Thermal Stability, and Post-Cleaning Residue Testing
Bulk tanks must be sanitized after every milk collection using thermally stable agents effective above 140°F. Industry standards—including the National Mastitis Council and FDA Grade “A” Pasteurized Milk Ordinance—mandate weekly deep-cleaning cycles with acid rinses to remove mineral scale, verified via ATP swab testing.
Detergent performance declines by 18% per 10°F below optimal temperature, underscoring the need for calibrated temperature sensors at tank inlets and outlets. Post-cleaning verification includes:
- Kwana-kwana na tafiya na conductivity don nema alkali carryover
- PH na ruwa na sauya kawai ≤6.5 (an misasa a cikin wutar)
- Duba mata bukatar ruwa, yadda ya nuna aljibba hydrophobic
Mataƙai mai mahimmanci na bakon idanin kwana an samu su don tabbatarwa; sayar da coliform tare da yawa da 100 CFU/cm² zai sabunta tabbatarwa daya da analashin dalilin
Ayyukan Gudanarwa da Waktodin Gyara Mashi Idanin Dadi
Wadatawar Pulsator, Tabbatar da Shafin Vacuum, da Wakaran Canzawa na Gasket
Aiki na yawan gwajin yau yana da uwar hannu bisa tsarin madara, yadda dukkanin halittu ana amfani da su, da wadanne lokaci ake iya amfani da wasan kari aƙalla. Idan za a yi amfani da pulsators, dole ne a kula da sa ta hanyar calibration kowace watan ko kowace biyu wata, bisa kan yadda ake amfani da su. Wannan ke taimakawa wajen kula da sauran rate na pulsation a cikin proses. Idan saurin cycling ya fara zama ba waje ba, zai iya haɗa da matsaloli a teat end, sai kuma zai samar da rashin kusanci a cikin yankin madara. Don vacuum regulators, masu gona dadi suna buƙatar duba waɗannan abubuwa kowane makoji don tabbatar da cewa pressure tana cikin range mai kyau na kamar 42 zuwa 50 kilopascals. Pressure mai zurfi ko mai ƙaranci ke haɗa da matsalolin kamar linar slippage bayan cin madara, karɓa madara a cikin udder, ko kuma karyawa mai mahimmanci. Kuma kar a tsara waɗannan gaskets. A cikin yawa suna buƙatar canza dole ne a ƙare 1,200 cin madara ko kamar kowace shidda makoji, wanda ke fito na farko. Gaskets sabuwar suna durce bakinshi don ciƙin sistema ta hanyar seals na budburwa cikin claws, liners, da housing units na milking clusters.
Gwadawa Tsaron Kunkumai, Kwatanta Aiki da Zamanin Mashefin Ganye Kunkumai
Nau'in Bayani: Tabbatar da Alkali Wash Frequency vs. 3-Year Component Wear (YUYAO YUHAI Field Study, 2023)
Kuskuren saman kwallon gini har zuwa a cikin abubuwan da ke tsada, amma yana da mahirarin kan abubuwan muhimmin saman gini a karkashin shekara. Bincike a shekara ta 2023 ya dora 42 gida na gini a tsakanin ƙasar da farko ya farko. Matakan kuskuretsa na kwanan wata ya kara yawan shekarar da gudun gudun diaphragms da rubber liners suna canzawa ta take 15% karfi yayin tattaunawa da kuskuretsa kowace rana biyu. Sai dai, gini ta ci gaba da tafiya da dukkanin inganciyan bakayi (ƙasa da 10,000 CFU/mL) kuma babu wani alhaji a kai tsananin tsaro. Amma bincikin bincike ya farko cewa gaskets sun fara tafiya kara kara, da tiny pits sun fara samuwa a cikin saufi na stainless steel bayan an tafi su a cikin halayyen da ke yanki pH a yankin yanki. Waɗannan hali suna tafiya a cikin kai tsananin, amma suna iya haɗa da matsalolin da ke yanki idan ba a kara kara kara
Bayan kimiyyar da ta yi, dajin gona’in madara na tsakanin yanki suna iya kwatance hanyoyin takiwa. Bayan takiwar subahana, tafiya daya na alkali zata wuya. Sai dai bayan takiwa a gaske, gudda zuwa ga tafiyan ashe mai ma'auri. Wasu abokan gona irin waɗanda suka bi yaun hanyar nan suka fada karshen samaninsu, tare da kayan aikin keɓaya aƙalla kamar 11% bayan uku shekara. Kuma suka watsa ciki daga cikin duk shari’oyin tsaro na madara da ake buƙata a duniya. Wadannan sun hada da mahimmancin shari’o mai muhimmanci daga alakar Tashen Madara Ta Duniya kuma Codex Alimentarius. Ga wani irin abokin gona da ke sha’awar masu girma da kula’i, ganin halayyin irin waɗanda suka nuna farko a ayyukan rana rana.
Tambayoyi Masu Yawan Faruwa
Menene burin taimako na tafiya ta mabda’a a mesinai mai takiwa?
An gudanar da tasowa ta kowane yanar gizon yanzu ya canza hanyar da ke samun dabin sauyi, haɓakawa da rashin kyau, kuma an kawo karfafa abubuwan amfanin. Kowane takaitaccen tasowa ta kawo yanar gizon zuwa waje na gaba kuma ta kawo lafiya ko sababbin sassa.
Me ke yaushe tasowar nan yanzu mafi muhimmanci bayan raguwa?
Tasowar nan yanzu ta kawo sauri ta dabin sauyi a kan astirayiyan farshendi mai tsauri, kuma ta kawo kansu da kansu na rashin kyau da ba za a iya kwatance shi ba.
Mene ne yauke sanitaizashin tankunan buƙata?
Dole ne a sanitaizai tankunan buƙata bayan kowane raguwar sama, kuma suka shiga cikin takaitaccen tasowa a kowace mako ta hanyar tasowar acid bisa tsarin kasada.
Me ke yaushe abubuwan suna magana sosai tare da washin alkali na kulle?
Washin alkali na kulle yana ba da inganci mai kyau ga mikroba amma yana rage maganin pulsator diaphragms da rubber liners saboda kama da matakan pH mai hanna.